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Automating pin gage calibration through use of robotics


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Hey,

So as someone who has spent a lot of time in electrical metrology, I've started to explore the physical/dimensional side of things just to broaden my own scope a bit. One thing I am noticing is that there are very wearisome calibrations (pin gauge sets) that require significant downtime and not a lot of brain power.

Researching pre-built automated systems that can measure pins within the range of 0.011"-1.000" has left me with a strong desire for something that currently does not exist, a multi-axis laser micrometer (or vision system) with an accuracy equal to or higher than 0.7 micro inches. On top of that, adding a robotic arm for sets that have > 200 pins in them, will save a considerable amount of time, money, and resources.

It's time for humans to take a back seat to robotics in physical/dimensional labs, and instead focus their attention on writing specific programs to expedite their work. What do you guys see for the future of systems like the described? Could there also be a function of this system would enable a robot arm to broaden its' usability (thread plugs, ring gauges, ect.) all in the same system through use of a lab CMM?

Thoughts would be great to hear! 🙂

Cheers,

Clay
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  • 1 month later...
I would think the pins would need some room for better than Slip Fit and very lenient surface finish conditions.
Any tight tolerance, IE deltronic's pins etc, requires some finesse.
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