[Pe...] Posted April 27, 2018 Share Posted April 27, 2018 Hello, We have a customer requiring a ISO 14104 Surface temper etch inspection. This is a first for us here, it appears to be a chemical test done on ground surfaces to check for burning or over heating. This is a spec required for the gears our machines are producing for this customer. Has anyone else had to do deal with this requirement? I have looked for local companies who can perform this test with no luck so far. Any referrals or suggestions are most appreciated. Link to comment Share on other sites More sharing options...
[An...] Posted April 30, 2018 Share Posted April 30, 2018 We do an acid etch on a lot of our parts. I don't have any recommendations on where you can send it to be done but I don't think it would cost much to do it in house. I can share more with the process/pictures of our setup if you would like. Link to comment Share on other sites More sharing options...
[Pe...] Posted May 1, 2018 Author Share Posted May 1, 2018 Andrew, Thanks for taking the time to reply. Anything you could share regarding the acid etch test would be greatly appreciated. We have a new customer in Mexico that requires this test to be done on the gears we are producing for them on a machine they are buying from us. We have never had to provide this before so we are not sure what direction to go in. I tried to contact local inspection companies in our area but none of them do this type of inspection. Thanks for any and all assistance you can provide. Pete Milich pmilich@emag.com 248-442-6700 Link to comment Share on other sites More sharing options...
[An...] Posted May 3, 2018 Share Posted May 3, 2018 The process we use is fairly simple, I don't know how different materials and/or heat treat processes would affect it. We have 11 containers in a row that the part will go through: 1. Heated - Diluted S-21 (multi purpose cleaner) for about 7 minutes to clean the part 2. Room temperature water to dip in to rinse off the part. 3. Distilled water, just another dip. 4. Diluted Nitric Acid (our target is 4% acid) for 15-20 seconds. 5. Room temp water dip 6. Heated water dip At this point we blow the part dry using compressed air. 7. Diluted Hydrochloric Acid (target 4-6%) for 30 seconds. 8. Water dip 9. Sodium Hydroxide (Neutralizer) for 30-45 seconds. 10. Water dip 11. Hot water dip Then we blow the part dry again and inspect, be sure to oil the part after inspection. I know with tool steel it will need to be a more concentrated acid. If you want more information on what to look for or more information about our process feel free to email me at asearles@callies.com Edit: Wanted to add that I am not a metallurgist - just wanted to share what knowledge I do have on the subject. Link to comment Share on other sites More sharing options...
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