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i made program for circle measurement it is running fine is simulation but when run actual on machine stylus is getting over traveled in y, what should be possible reasons/


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There can be several problems. From unstable alignment to wrong nominals and moved model ( elements on model does not fit to base alignment ).

You need to investigate. Measure inner cylinder ( perpendicular to your tip axis ) to get radius and origin.

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Perhaps i see bad, but is that strategy path shown in 2nd picture? That blue "nominal" of circle is ok i think, but strategy can be bad.

Not enough of right pictures and not enough of own research.

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And that feature alignment ( "Part alignment" ) - or for other circles - is there used only rotation without any features set ( aka empty features, just in special used rotation )?

Are all circles same in origin ( aka X and Y )?

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You could create a plane from the flat around the hole and then use a formula for the Y position such as getActual(Plane1)y-0.025 or however far you need it to go to check the hole properly.

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