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Holy Smokes


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I was executing a feature and this happened.  This is not an XTR. In 22 years, I have never seen this happen.  I couldn't stop it.  Hit e-stop.  I was afraid to record the video but felt I had to.  Actually had to turn power off to get it to stop.

IMG_1155.mov

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Try VLC. What VLC doesn't play, doesn't exist (exaggerated).

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 Congratulations. You found one of Calypso's easter eggs! 🤣

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  It is possessed.  This machine does weird things.  For example, every once in a while, when I am doing a probe change, as it is picking up a stylus system, it sits in the rack for up to 30 seconds before it comes out, acting like nothing happened.  A service tech said "it was just thinking".

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  We will see.

 

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 I hope it was a one time thing, too.  CMM Check time.

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Yeah. I believe there are "tarration motors" - or essentially the motors that tare the weight (balance the system). I've had them get "tweaked" before. I've never seen it this bad though. 

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 I'd be curious to know whether the sensor was registering any rapidly-changing position values through the jogbox/stoplight at the time - though not curious enough to say, "do it again!"

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Didn't notice.  I was scrambling to make it stop and get a quick recording of the action.  I'm guessing this will be an intermittent problem until it is a fully-mittent problem.  For now, it seems to not have affected the performance, as I re-ran the last part from a few days before it happened and the results were within 0.0001-0.0002mm.

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But honestly, do you believe this head can heal itself?
I have a few gray hairs and have been doing this job for 20 years. But with something like this, I don't believe in repeatability or accuracy anymore. Sorry.

Crazy Folks 😎

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  Absolutely not.  However, does it mean the sensor no longer works?  I am running some simple accuracy and repeatability checks right now.  Then, I will be running our CMM Check artifact program.  We are also working on a plan to deal with it.  I'd like to know what caused it.  Is it a failure of the sensor or was there an external trigger that caused it?  I will post results shortly.

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This might make you guys feel better:   I had one cmm, my lemon cmm, that blew through 2 heads in 2 years.  Both times it was tarration motors going out (they didn't look nearly as bad as what Tom's did).  IT NEVER IMPACTED THE ACCURACY.

The CMM was really my lemon cmm.  Not only did it keep blowing heads, all the drives eventually got noisy and had to be replaced, some more than once.  No major crashes.  The machine was kept in the same room as two other identical cmms.  All 3 had the same usage and same operators, but only 1 cmm was a problem.  

Ultimately, we found the cmm had undergone a lot of settlement (this was a brand new building with new concrete.  Some concrete expert can comment and suggest what might have happened).  This problem CMM settled much more than the other two in the same room.  Got it releveled and lasered.  The problems went away.  Haven't blown a head or drive in 5 years now and no more settlement.  

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Update. 

I ran my probe verification program 10 times and other than the radius reported for the MasterProbe and the X/Y/Z values, it doesn't look too bad. I'm surprised the radius with MasterProbe wasn't "spot on" like the 2.0 probe.  Good enough for some parts, not so much for the kinds of parts we got the Prismo for.  Yes, we do have a call into service.

Stylus Verification_Post-Qual_2_TableProtocol.pdf

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