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Same surface but flatness is worse than parallel


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I have a plate with call out for flat and parallel on same surface. Is it possible for flatness to be worse than parallel?

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Thanks Owen but for the same part and on the same surface can flat be worse? I can't see how it can be.
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Thanks Owen, but I don't believe this one is mine. 🙂
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Since you can not use parallel on same plane as base plane here comes different thickness and surface form.
So since flatness gives you distance from min - max point after calculated plane ( i believe it's used minimum )
Parallelism gives you worst deviation from calculated plane of base feature.
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If we are talking Orientation Parallelism only, then yes it's possible to have a worse Flatness than Parallelism result, but if it's a TIR style measurement, then I don't see how it's possible to have a Flatness worse than Parallelism result.
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In ASME this is not possible. Parallelism IS Flatness with orientation. Parallelism controls flatness so that flatness callout is redundant or the parallelism control is excessive if this is ASME (I am not as well verse in ISO). If this is ASME, this is poor design.

Flatness controls form.
Parallelism controls form + orientation.
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My guess is that Calypso is using the average of all points for parallelism and min/max points for flatness.
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I believe this document covers the definition of parallelism in ISO. As far as I can tell from the part I read, it still seems to be making sure all the points are within that tolerance zone, so I don't think it's an ISO thing either:
https://www.researchgate.net/figure/SO- ... _238837369

My initial guess is some sort of evaluation settings (fitlers/outliers, etc), but like Jeff said, those callouts do seem like the department of redundancy department had a hand in it...
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Only thing I can think of :

standard Calypso (non GDT Beta) allows to report Parallelism of a plane and it appears LSQ is default eval.

Well I think we all know what can be done with LSQ and Averaging points. We could have a set of point that are +.003 and -.003 which puts flatness technically over .005 and parallel LSQ 'could' theoretically be good ...

Should Calypso be evaluating minimum zone or OTE by default ?? .. thats another topic ...

Also original dwg shared appears to be hand sketch,

One example here : parallel not flat...
3239_de8911b2300f8339822f44685b43d633.png


tough to machine metal like this ? definetly.
Impossible?? I've seen stranger things ...
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*Below is talking about old Calypso, I have no idea how the new beta works*

Talking ASME....

In your example, it doesn't matter what evaluation mode is used since it's an indirect Form control, Calypso uses the actual points regardless, this means your filter/outlier better be correct

To prove it, Take a program with real data and a Plane to Plane Parallelism callout, ONLY change the toleranced feature from LSQ to anything else... the result should not change.

If you change the evaluation mode of the datum plane...then yes your result will change.

Same is true for other GD&T Characteristics like Flatness, Perpendicularity that Directly or Indirectly control form. It is NOT true for Position...

Flatness cannot be worse than Parallelism in ASME. Flatness is indirectly controlled by Parallelism.
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Not explicitly discussed here, but: thickness variation and parallelism are also different things, right?
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From an ISO GPS perspective the parallelism requirement will control both form and orientation with its tolerance zone, so the flatness requirement is redundant in your example.
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From a designer's prospective, the primary datum feature should have form control on it. So, in the OP's example, Datum A should have a flatness and a parallelism to A, as shown.

To add to my first first line, the secondary and tertiary datum features should have form and location/orientation controls related to the primary datum feature.
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