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Folded vs Unfolded Measurements


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If you are talking sheet metal. When you start calculation there are bend allowances(approximations) that take into account the alloy, bend radius, tooling clearances, and stretch of the material. Think of this as the midplane of the sheet.

To extract the "flat" length you need to offset that polyline half the material thickness, because the material stretches on the outside of the bends. In practice the theoretical calculation would get revised to achieve desired result.

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I think you could scan the profile, extract each side, get curve lengths, and average the two. That should give you the midline length. Again, this is the current state of the material AFTER stretching. It will not provide you with "flat" pattern length before bending.
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