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Sigma Error


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Are you working in inches or millimeters? If mm, 40 microns is a pretty tight tolerance! Also, it's unlikely your primary datum in this case is the axis of the cylinder itself. Try reporting that cylinder back to the plane, instead. Your "sigma" is basically your standard deviation if you were to plot all of the points taken for that feature into a bell curve. I'm not that great with statistics, but it'd be worth reading up on if you're curious.
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Chad, good eye! I thought the form error was 0.005. That being said, couldn't he benefit from taking less points to evaluate that plane? 10 seems unnecessary (unless it's a large part). I agree that he may have shanked at some point. Maybe the part's surface, stylus or both are also slightly dirty?
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  • 1 year later...
A rule of thumb is to multiply the sigma value with three and then compare it to the form error. In this case this would give you the value 0.0501 compared to the form error of 0.0506. A value of 3 sigma represents a 99.73 % statistical probability that the points that make up the form error of 0.0501 are valid. The rest might be considered outliers. In this case, both values are close together, which yields a high probability that the form error is correct and not based on single bad hits, so it doesn’t look like the probe was shanking out.

You need to get the flatness better, then your perpendicularly should automatically get better, too.
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