Shape of zone

[[Cl...]]

What would be the best shape of zone to use here?

This is a go plug.

[[He...]]

Impossible to say without seeing the drawing.

[[Cl...]]

This go plug fits into an ID part cavity

Gage (length/width) basic dimensions are .3958 x .1588

Part (length/width) basic dimensions are .397 x .160

[[Br...]]

What does the Profile tolerance FCF look like? Is this Y14.5-2009?

[[An...]]

Your component must certainly be able to pair with another component!
I would use "Inwards into infinity" to determine the largest deviation outside the component!

[[Cl...]]

So for the No-Go end, I apply "Outwards into infinity"?

This makes more sense now, as I am seeing a slight plus mat'l condition on the
No-go end, and a slightly minus mat'l condition on the Go end. The graphic
from the CAD evaluation appears to correlate with the profile results.

Thanks Andreas