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i've seen this once or twice before, I think I recall it was a hole and something was causing probe to shank, or it was really out of round ,etc.

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I suspect similar to Chris - probe shanking out, an out of round hole or a burr, or a combination of all three.

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I see this a lot, when I am measuring a small internal diameter with a "not small enough" stylus. 

e.g.: inspecting a 4mm dia hole with a 3mm stylus. After I use a 2mm or 1.5mm stylus, the geometery looks good; but the values are no different than the larger stylus

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I'm with you, what's up with the good form value?  Looks heavily filtered.  I'd look at the unfiltered data and check difference been min circumscribed and max inscribed. 

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No mag. No filters or outliers. Not sure why scanning 750 degrees. LSQ. Haven’t checked mask settings. 

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something is masking out points.  its set to 1048 points but only 462 are used for the evaluation.  

 

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I've seen calypso make some pretty funny shapes when a hole is so far from where it should be.  Looking at your X and Z.

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Is there a loose/damaged component? The low form error is confusing, though. Does it have something to do with the fact that it's labeled a cylinder but has the circle symbol in the feature window? Seems like there was some tinkering with that feature at some point. I agree with the previous replies about shanking and burrs but I'd think the form error would be higher, even with filtering. I've seen something similar to that caused by a cracked (off brand) carbon fiber extension. The crack was causing the extension to flex more one way than the other and the result was similar to what you have pictured.

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