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Design Suggestions


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Picture below is for a functional gage use in mfg process. Due to the length of the Datum A feature, position results at the other end can be quite unstable. Unlike a shaft with a bearing journal on each end, designated as A and B (A-B), I don't see creating a datum structure like that. Possibly changing datum A to the larger, longer diameter???

How would you change the dimensioning in order to make the inspection more repeatable yet still produce an accurate functional gage?

All 3 diameters are used but I don't know how much of the larger diameter is used. I assume a portion of the larger diameter is merely a handle.

pin gage.jpg

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I would not want to make any changes/suggestions (as the inspector) without knowing the exact function/application.

...based on just the info I have in front of me, I would consider making the second smallest diameter (between A & B) Datum C, and checking the position of the largest diameter to Position to A-C
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Thx for sharing Tom.

The longest cylinder will have bigger tolerances due to usage and friction, so as Keith suggested - i would take middle one - crucial on this part will be the smallest cylinder, but all fitting will be upon middle one.

But we are talking about really tight tolerances right?
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Very cool.
Based on the application, I would lean toward this (attached)
It looks like only a small area of the smallest diameter (currently Datum A) is a functional area; so you may want to consider defining a target area to evaluate to New Datum A
For the largest diameter, it looks like the full length is used after the smallest diameter has fully engaged; so my preferred datums for evaluating that would be the A-C co-datums.
328_aa973d0b920d980cecca940493bba537.jpg
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